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10 TPH Detergent Powder Plant Process
A typical production configuration can include:
Raw Material Handling → Slurry Preparation → Spray Drying / Agglomeration → Cooling → Screening → Post-Blending → Finished Powder Storage → Packaging
For formulations using pre-manufactured base powder, the process can instead focus on dosing, blending, post-addition, screening, storage, and packaging.
Main Equipment
A 10 tons-per-hour detergent powder plant may include:
Raw material storage silos and hoppers
Automatic weighing and dosing system
Slurry preparation equipment
Spray drying tower or agglomeration system
Powder cooling system
Vibrating screening machine
Detergent powder blender
Additive and perfume dosing system
Pneumatic or mechanical conveying system
Dust collection system
Finished-product silo
Automatic packaging system
PLC control system
The final equipment list depends on the selected production route and formulation.
Production Capacity
The nominal capacity is 10 tons/hour, equivalent to approximately:
80 tons per 8-hour production day
240 tons over three 8-hour shifts
These figures represent theoretical throughput. Actual daily output depends on operating hours, formulation, equipment availability, cleaning, maintenance, changeovers, and production losses.
For engineering purposes, it is therefore important to distinguish nominal process capacity from actual finished-product output.
Key Engineering Parameters
Before specifying a 10 TPH plant, the following information should be confirmed:
| Parameter | Required Information |
|---|---|
| Capacity | 10 metric tons/hour |
| Product | Detergent powder |
| Production process | Spray drying, agglomeration, blending, or combined |
| Bulk density | Actual product specification |
| Moisture | Target finished-product specification |
| Particle size | Required distribution |
| Formulation | Ingredient types and ratios |
| Automation | Manual, semi-automatic, or automatic |
| Packaging | Bag size and packaging rate |
| Factory | Available area and utility conditions |
Why Choose a 10 TPH Configuration?
A 10 TPH plant is suitable for manufacturers planning continuous, industrial-scale detergent powder production and requiring coordinated material handling, processing, blending, storage, and packaging.
The main engineering benefit is the integration of individual process sections into one controlled production flow. This allows raw materials to move from dosing and processing through final powder handling without relying on disconnected production equipment.
FAQ:
1.Does a 10 TPH plant require a spray drying tower?
Not necessarily. A spray-drying tower is required when the process produces detergent base powder from slurry. A dry-blending or agglomeration-based configuration may use a different process arrangement.
2.What information is needed for a 10 TPH plant quotation?
The most important inputs are the target capacity, detergent formulation, production process, powder bulk density, particle-size requirements, factory conditions, packaging specifications, and desired automation level.
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