Asia Chemical Engineering Co., Ltd. is one of the most reliable manufacturers and suppliers of caustic plant in China. Please rest assured to wholesale cost-efficient caustic plant from our factory. Good service and reasonable price are available.
- Our Plants adopt ion-exchange membrane (IEM) electrolysis as the core, equipped with high-quality titanium electrolytic cells and imported ion-exchange membranes. This technology ensures low energy consumption (2800-3200 kWh/ton of 32% liquid caustic soda), 15%-20% energy savings compared to traditional diaphragm/mercury cell processes, and high product purity (free of heavy metal impurities). The electrolysis system features stable current density control, reducing cell voltage fluctuation and extending equipment lifespan.
- Eco-Friendly Caustic Plant with Strict Compliance: Designed for green production, our Plant integrates closed-loop recovery systems for chlorine and hydrogen (avoiding harmful emissions) and zero-discharge wastewater treatment (via reverse osmosis and evaporation technologies).
We offer tailored Caustic Plant solutions based on customer needs: 1) Production capacity: 10,000-500,000 tons/year (liquid caustic soda); 2) Product type: 32%, 48%, 50% liquid caustic soda, or solid caustic soda (flake/granular, purity ≥96%/99%); 3) Local adaptation: Customized design for regional environmental regulations, raw material characteristics (e.g., salt quality), and energy supply (electricity/gas). Small-scale pilot Plants are also available for R&D or small-batch production.
We provide one-stop services for Caustic Plant projects, covering pre-sales consultation, on-site survey, customized design, equipment manufacturing, on-site installation & commissioning, operator training, and lifelong maintenance. Our technical team responds to after-sales issues within 48 hours, and we supply original spare parts (electrolytic cells, membranes, pumps) with a 12-month warranty. Regular on-site inspections are offered to optimize plant performance.
FAQ:
1. What is the difference between ion-exchange membrane and diaphragm electrolysis technology?
Ion-exchange membrane technology has higher energy efficiency (saves 15%-20% energy), higher product purity, and less environmental pollution, which is the mainstream technology in the market. Diaphragm technology has lower investment cost but higher energy consumption and lower product purity, suitable for small-scale production.
2. Can the industrial caustic soda plant be customized according to our local environmental standards?
Yes. We design plants according to the environmental regulations of different countries and regions (such as EU, US, Southeast Asia, etc.), equipped with corresponding waste gas, wastewater, and waste residue treatment systems to ensure full compliance.
3. How long is the service life of the industrial caustic soda plant?
The core equipment (electrolytic cells, pumps, valves) has a service life of 8-15 years, and the whole plant can operate stably for more than 20 years with regular maintenance. We provide lifelong maintenance guidance and spare parts supply.
4. What raw materials are needed for the caustic soda plant, and how to ensure stable supply?
The main raw material for the Plant is sodium chloride, which can be in the form of brine (local underground brine or seawater desalination brine) or solid salt (rock salt, sea salt). We provide tailored solutions based on local raw material conditions: for low-purity brine, we add advanced purification equipment (ion exchange resin, membrane filtration) to ensure raw material quality; for solid salt, we design automatic salt dissolving and clarification systems. Additionally, we collaborate with local salt suppliers to ensure stable raw material supply and cost optimization.
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